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Marine Propeller - CFD Simulation SimFlow Tutorial

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1. Create Case

We will start the simulation by creating a new case named propeller

  1. Go to New panel

  2. Provide name propeller

  3. Click Create Case

pp 1 create case

2. Import Geometry - Propeller

  1. Click Import Geometry

  2. Select geometry file propeller.stl.gz

  3. Click Open

pp 2 import geometry

3. Imported Geometry Units

The STL format does not contain the unit information which are defined during the geometry export. If we do not know the exported unit, we can estimate it based on the total size of the model. It is displayed next to Geometry size label. In our case, the default unit meter is correct.

  1. To confirm default unit meter, press OK

pp 2 unit

4. Propeller Geometry

After importing geometry, it will appear in the 3D window.

  1. Click Fit View to zoom the geometry

pp 3 geometry

5. Domain Boundary

We need to create a cylindrical boundary for the domain. For this purpose, we will create a cylindrical geometry for later use in the meshing process.

  1. Click Create Cylinder

  2. Rename cylinder_1 to external
    (double click on the name to rename it, press enter to apply)

  3. Click Properties button if properties panel is not displayed

  4. Set origin, axis, and length of the cylinder accordingly
    Origin \({\sf [m]}\)-1e-0300
    Axis \({\sf [-]}\)100
    Length \({\sf [m]}\)1.502

pp 4 domain boundary

6. Refinement Area (I)

To better resolve the flow near the propeller, we will create an area with a higher mesh resolution. To do this, we will create a new geometry by copying settings from external geometry.

  1. Click Options of the external geometry

  2. Select Duplicate option

pp 5 refinement area one

7. Refinement Area (II)

  1. Click Properties if they are not displayed

  2. Rename external_1 to refine

  3. Set radius of the refinement geometry

Radius \({\sf [m]}\)0.3

pp 6 refinement area two

8. Display Geometries

In order to see all geometries, we will decrease the opacity of the external and refine.

  1. Select external

  2. Click Display Properties

  3. Adjust Opacity to 50%

  4. Adjust opacity to 50% for refine geometry by repeating previous steps

pp 7 geometry one

9. Meshing Parameters - External

  1. Go to Hex Meshing panel

  2. Enable Mesh Geometry on external geometry

pp 8 meshing parameters external

10. Meshing Parameters - Propeller

  1. Select propeller geometry

  2. Enable Mesh Geometry

  3. Enable Create Boundary Layer Mesh

  4. Set Refinement to Min 3 Max 4

pp 9 meshing parameters propeller

11. Meshing Parameters - Refine

We want to create refinement in the area along the propeller induced flow.

  1. Select refine geometry

  2. Enable Mesh Geometry

  3. Set refinement Level to 2

pp 10 meshing parameters refine

12. Base Mesh

We want to create a mesh of only one blade of the propeller. For this purpose, we will create a base mesh covering only one-fourth of the geometry.

  1. Go to the Base tab

  2. Define base mesh minimum and maximum extend
    Min \({\sf [m]}\)000
    Max \({\sf [m]}\)1.511

  3. Define Division along each axis
    Division302020

pp 11 base mesh

13. Base Mesh Boundaries

  1. 2 Define boundary names accordingly
    X- inlet
    X+ outlet
    Y- right

    _Z-_ _left_
pp 12 base mesh boundaries

14. Material Point

Now we will define material point outside the propeller geometry.

  1. Go to Point tab

  2. Set location of the material point
    Material Point0.50.50.5

pp 13 material point

15. Start Meshing Process

  1. Go to Mesh tab

  2. Start the meshing process with Mesh button

pp 14 start meshing

16. Mesh

After a few minutes of meshing the following mesh should appear.

pp 15 mesh

17. Boundary Types

After creating the mesh, we have to set proper boundary types.

  1. Go to Mesh panel

  2. Change the boundary type of the external geometry to patch

  3. Make sure you have appropriate boundary types selected

pp 2 7 boundary types

18. Boundary Interface (I)

As we will be simulating only one blade of the propeller we have to create a boundary interface to make the model periodic.

  1. Hold CTRL key and select left and right boundary

  2. Click Create Arbitrary Interface between left and right boundary

pp 2 8 boundary interface one

19. Boundary Interface (II)

  1. Expand the interface properties

  2. Change Transform type to Rotational

  3. Define Rotation Axis
    Rotation Axis100

pp 2 9 boundary interface two

20. Select Solver - SIMPLE

For the simulation of a marine propeller, we will use a steady-state incompressible simpleFoam solver.

  1. Go to Setup panel

  2. Enable Steady State filter

  3. Enable Incompressible flow filter

  4. Pick SIMPLE (simpleFoam) solver

  5. Click Select button to choose the solver

pp 2 1 select solver

21. Turbulence Model

For the purpose of this tutorial we will simulate the turbulence phenomenon using \(Realizable \; k{-} \varepsilon\) model.

  1. Go to Turbulence panel

  2. Select RANS modeling

  3. Select \(Realizable \; k{-} \varepsilon\) turbulence model

pp 2 2 turbulence model

22. Water Properties

  1. Go to Transport Properties panel

  2. Define kinematic viscosity of water

\(\nu\) \({\sf [m^2/s]}\)1e-06

Note that you do not have to define density. The equations that describe single phase incompressible flow operates on a kinematic pressure(pressure divided by reference density). Therefore, the density property does not explicitly appear and you have to remember to multiply resulting pressure and forces by the density value to obtain a physical results.

pp 2 3 water properties

23. Cell Zones for MRF (I)

To be able to model propeller rotation, we will take advantage of a rotating reference frame. This technique will allow modeling the propeller rotation without a need to rotate the mesh. The rotating reference frame can only be applied to a sub-region of the mesh defined by a cell zone object (a list of mesh cells). Therefore, we will first create a cell zone.

  1. Go to Mesh panel

  2. Expand list of options form the default region

  3. Select Add Cell Zones from the menu

pp 2 4 cell zones for mrf one

24. Cell Zones for MRF (II)

For the purpose of this tutorial we will use the whole mesh as the rotating zone. To do this we need to create the cell zone inside the external geometry.

  1. Select external geometry

  2. Click Create Cell Zones

pp 2 5 cell zones for mrf two

25. Rotating Reference Frame

  1. Go to Cell Zones panel

  2. Enable Rotating Reference Frame for external zone

  3. Define Axis of the propeller
    Axis-100

  4. Select boundaries that will not be defined in the rotating frame of reference
    Static Boundaries:
    external
    inlet
    left
    outlet
    right

pp 2 6 rotating reference frame

26. Boundary Conditions - External (Turbulence)

  1. Go to Boundary Conditions panel

  2. Select external boundary

  3. Select Turbulence tab

  4. Set Turbulence Intensity to 1e-02

pp 2 10 boundary conditions external turbulence

27. Boundary Conditions - Inlet

We will use the same boundary conditions for inlet and external boundaries, to achieve this we can copy settings from the external boundary to inlet.

  1. Make sure you have selected the external boundary

  2. Click Copy Boundary Conditions

  3. Select inlet boundary

  4. Click Copy

pp 2 11 boundary conditions inlet

28. Boundary Conditions - Outlet

  1. Change outlet character to Outflow

pp 2 12 boundary conditions outlet fresh

29. Monitor Forces

We want to monitor solution progress by observing force coefficients.

  1. Go to Monitors panel

  2. Select Forces tab

  3. Expand Monitored Boundaries list

  4. Select propeller boundary

pp 2 13 monitor forces

30. Run - Time Control

  1. Go to Run panel

  2. Set Number of Iterations to 1000

pp 2 14 run simulation 1

31. Run - CPU

To speed up the calculation process increase the number of CPUs basing on your PC capability. The free version allows you to use only 2 processors in parallel mode. To get the full version, you can use the contact form to Request 30-day Trial

Estimated computation time for 2 processors: 10 minutes

  1. Switch to CPU tab

  2. Use parallel mode

  3. Increase the Number of processors

  4. Click Run Simulation button

pp 2 15 run cpu

32. Monitor Solution - Force

Check if solution converges by observing stabilization of forces on the propeller boundary.

  1. Click on Forces tab to display Force Monitor

pp post 0 monitor solution force

33. Calculate Additional Fields

When a simulation is finished, we want to calculate additional solution field to be used in postprocessing.

  1. Go to Calculate panel

  2. Select Q Criterion field

  3. Calculate the field

Please Note: After clicking the Calculate button, SimFlow will calculate the new flow variable, which will be stored in your project folder and will be accessible in the ParaView.

pp post 00 calculate

34. Start Postprocessing with ParaView

  1. Go to Postprocessing panel

  2. Run ParaView

pp post 1 start paraview

35. ParaView - Load Results

Now we are loading results into the ParaView

  1. Click Last Frame to select the last result set

  2. Click Apply to load results into ParaView

  3. After loading results they will be shown in the 3D graphic window

pp post 2 paraview load results

36. ParaView - Display Q Contour (I)

To show the propeller we will create now a contour.

  1. Make sure you have your case selected

  2. Click Contour

pp post 3 create contour

37. ParaView - Display Q Contour (II)

  1. Set Contour by to Q

  2. Set contour range to ` 500 ` and click enter
    (double click to edit visible value)

  3. Click Apply to create new contour

  4. After applying changes the contour will be shown in the 3D window

pp post 4 create contour two

38. ParaView - Show Full Propeller (I)

As you can see there is only a quarter of the propeller visible and we would like to show the full geometry. In order to do that we have to duplicate and transform a partial propeller.

  1. Make sure you have Contour1 selected

  2. From the Sources Menu select Search option to open a search window

  3. Start typing the word transform

  4. Select Transform option

  5. Make sure you have Transform1 selected

  6. Define 90 degree rotation about the X axis and click enter

  7. Click Apply 2 times to create transformation

pp post 5 transform 1

39. ParaView - Show Full Propeller (II)

We have to repeat the previous step to make another transformation - Transorm1 → Transform2

  1. Make sure you have Transform1 selected

  2. From the Sources Menu select Search option to open a search window

  3. Start typing the word transform

  4. Select Transform option

  5. Make sure you have Transform2 selected

  6. Define 90 degree rotation about the X axis and click enter

  7. Click Apply 2 times to create transformation

pp post 6 transform 2

40. ParaView - Show Full Propeller (III)

We have to repeat the previous step to make another transformation - Transorm2 → Transform3

  1. Make sure you have Transform2 selected

  2. From the Sources Menu select Search option to open a search window

  3. Start typing the word transform

  4. Select Transform option

  5. Make sure you have Transform3 selected

  6. Define 90 degree rotation about the X axis and click enter

  7. Click Apply 2 times to create transformation

pp post 7 transform 3

41. Display Full Propeller

To make the full geometry visible, we have to change the visibility of all geometries

  1. Make sure the contour and all its transformations are visible

  2. Select Contour1

  3. Choose pressure p from the coloring list

  4. Click Toggle Color Legend Visibility and choose Blue to Red Rainbow

pp 34 paraview show full propeller three 1

42. Final Results

In the 3D view the contour of full propeller should appear

pp 35 paraview contour new